Do you ever fall for wood plank table? It has unique charm; different wood cuts are combined into one table top. Without doubt, the product would have high value and charm the buyers instantly. The secret of joining wood plank is also interesting to learn. It takes more than interest to pull off the trick.
1. First Procedure: Choose the Woods
The process of making the stunning wood plank table starts with choosing the woods. You as the designer of the product must have good eye to tell the good and bad wood. If you fail to choose the proper wood, you might spend a long time to cover the holes and find the perfect cuts for the wood plank. When you see the wood plank, find the one which has the least number of bruises or cracks.
Instead of curvy wood, you will finish the project quicker with level or flat woods. A little reminder for you: some broken woods cannot be fixed easily. Thus, you should pick the best material available. Another thing that will ruin your plank design is knot. There is no way to save the knot, so you have to leave it out.
2. Second Procedure: Use the Planner and Prepare Enough Space
Where did you get the wood plank? If you purchase the material from a Home Depot, then you don’t have to use the planner. This tool helps you to have the even wood size and length. The hard job has been done for you, so you could skip this step.
However, those who buy raw materials from direct seller have to use planner. Otherwise, the wood won’t make a level surface. In order to do this, the working area must be spacious. You need an area big enough to operate the planner and to clamp the woods after they are glued. The alternative for a permanent workbench would be a flip table. It is obligatory to pick one of these two options.
3. Third Procedure: Arrange the Planks
Here comes the fun part: the arrangement. It is time for you to play mix and match for the grain pattern and for the final table top pattern. Make sure you take your time to try a lot of positions and options. If needed, you could make adjustment to the wood plank, either by trimming or cutting the material. Indeed, the process will take a long time.
While matching the planks, you need to set several rules. First, a plank with outstanding grain cannot be installed next to a plain plank. If possible, degradation of wood texture could be a great idea. Second, you must consider the colour as well. A superb table top is about the matching the grain and colour of the wood.
4. Fourth Procedure: Prepare the Wood for Edge Gluing
The next step in the process is gluing. Before the process starts, you need to put a mark on each plank. Remember that the table top has two sides: inside and out. You must leave a code, for example I for inside and O for outside. Later in the gluing stage, the outside part deserves more detailed attention.
To ease your job, put a v mark to remind you that the wood plank must be flipped. Both sides must get equal amount of glue. Otherwise, some parts might break easily. If this case happens, it means you fail the project. Use regular pencil to put a mark. It could be covered well with paint or stain in the later stage.
5. Fifth Procedure: Clasping the Wood Planks
For this step, you will need a gluing caul. This tool could be stretched and tightened to your desired length. In this process, remember that only three wood planks could be glued and clamped on each round. Apply the glue evenly. You could learn after gluing several layers about the right amount of glue to spread on the surface. Too much or too little are equally disastrous, so you should only give the right amount only.
Pay close attention to the wood level. The glue needs time to dry, to the wood planks might move a lot during the clamping process. One trick is using two clamps to prevent any movement. You should also check the pressure on the caul. Each of them must be set to the same number.
6. Sixth Procedure: Try the Glue
There is a strong reason why you can clamp three woods only per round. With this method, you could see whether you like the glue or not. After the first round, you should check the time needed to dry, the time for you to adjust the wood position and also the colour of the dried glue. Unless you already have one glue for the job, the clamps should be set lightly.
In general, there are three popular glue brands for wood: the woodworker, the extend wood glue and the gorilla glue. The woodworker glue is the quickest to dry but might leave yellow stain on the wood. The extend wood and gorilla have several colour spectrums. You could pick the closest glue tone for your wood. Between these brands, gorilla glue takes the longest time to dry.
7. Seventh Procedure: Inspect the Wood Joints
After choosing which glue is the best, you could repeat the process with three more planks. It is important to clean the excess glue right away. If you wait until the glue is dried, it will be harder to remove. You also might scratch the wood surface.
When the drying process is completed, check the joints right away. There is no greater damage than the wood plank with tilted edges. You might need extra time to fix this. You also need to check the other parts for any damage or cracks.
8. Eighth Procedure: Finish the Table Top
The next process is finishing. The first step is sanding the surface. The wiped glue might leave rough trace on the surface. Use the light sand paper because you are not doing hard sanding job. It might be the least fun, but the result is great. Then, you could apply any stain or coat on top of the table top. For glossy look, you might need several layers instead of one.